Pompe Casali · gear pump manufacturer in Bologna, Italy, since 1955
Viscous Fluid Pumpsby Pompe Casali

Road machinery · emulsion plants · sprayers

Bitumen emulsion pumps

Bitumen emulsion is thinner than hot bitumen, yet it is harder on a pump than it looks. Treat it roughly and it breaks, and what remains is a film of bitumen that glues the gears. Pompe Casali gear pumps, built in Bologna, Italy, move emulsion at low speed and steady flow.

Bitumen emulsion pumps – Pompe Casali

What makes bitumen emulsion difficult to pump

An emulsion is bitumen dispersed in water. Heavy shear, excess speed or long recirculation can separate the two phases. Once the water has gone, the bitumen left behind sticks to every surface in the pump.

A positive displacement gear pump running slowly moves the product gently. Flow is proportional to speed, so you set the application rate from the drive.

SB series for emulsion sprayers and tanks

On sprayers and tankers we normally propose the SB series. It flanges onto the tank with its body immersed and has two built-in valves for loading, internal recirculation, discharge and transfer. Its integrated heating circuit is useful when residue has set in the pump after a stop. The same pump is fitted to bitumen spreaders and tanks.

CR and NAV series for emulsion plants and bulk transfer

In production plants and depots the pump sits in the pipework. The CR series has a heating jacket around the whole pumping chamber. It is the right choice where the line also carries hot bitumen or where residue has to be softened before start-up.

The flanged NAV series has no jacket and covers large transfer duties, with theoretical flow rates from 54 to 2770 l/min. The model for your emulsion is confirmed by our technical office.

Selecting an emulsion pump with our technical office

Send us the type of emulsion, the flow rate, the working temperature and the layout. Our engineers in Bologna choose the series, the size and the speed, and advise on bare shaft, motor pump unit or geared motor.

Emulsion residue is easier to deal with before it dries, so tell us how the pump will be flushed or heated between jobs. Message us on WhatsApp or use the quote form.

Recommended series

Which pump for: Bitumen emulsions

SB series: models, displacements and flow rates
SB series: models, displacements and flow rates
Modelcm³/rev450 rpm950 rpm1450 rpm
SB 20012757121184
SB 400270121250380
SB 600375168356543
SB 750503226478729
SB 10007543397161093
CR series: models, displacements and flow rates
CR series: models, displacements and flow rates
Modelcm³/rev450 rpm950 rpm1450 rpm
3/4 CR-a32.314.530.746.8
3/4 CR-b50.422.747.973.1
3/4 CR-c70.731.867.2102
1 CR12757.1121184
1 1/2 CR297134282431
2 CR503226478729
2 1/2 CR7543397161093
3 CR10054529551457
4 CR191085918142770
6 CR2960133228124292
NAV series: models, displacements and flow rates
NAV series: models, displacements and flow rates
Modelcm³/rev450 rpm950 rpm1450 rpm
1 NAV12054114174
1 1/2 NAV17478.3165252
2 NAV-a270121256391
2 NAV-b375169356544
2 1/2 NAV503226478729
3 NAV7543397161093
3 1/2 NAV10054529551457
4 NAV150567714302182
5 NAV191085918142770

Theoretical flow rates in l/min.

Supply options

Bare shaft or complete unit

Bare shaft – Pompe Casali 12 ZV
Bare shaftFoot mounted (B3) or flange mounted (B14), ready to couple to your own drive.
Electric pump unit – Pompe Casali 12 ZV
Electric pump unitPump, guarded coupling and electric motor aligned on a baseplate.
Geared motor unit – Pompe Casali 12 ZV
Geared motor unitLow speed for the thickest fluids: creams, molasses, chocolate, bitumen.

Frequently asked questions

Can a gear pump handle bitumen emulsion without breaking it?

Yes, provided it runs at a suitably low speed. Our technical office sets the speed for your emulsion and your flow rate.

Do I need a heated pump for bitumen emulsion?

Emulsion is handled at lower temperatures than hot bitumen, so heating is less critical while pumping. It helps to soften residue after a stop, which is why the SB and CR series are often chosen.

Which series do you fit on an emulsion sprayer?

We normally propose the SB series, mounted on the tank with built-in valves. The model is confirmed once we know the tank and the flow rate.

Technical office

Talk to the people who build them

Fluid, flow rate, temperature: three figures are enough for a first indication of the model. We reply in English.

On WhatsApp you can also send a photo of the nameplate or a diagram of your system.
WhatsAppRequest a quote